Haeger®/PEMSERTER® Installation Machines
installation-presses
The kit contains one hand tool, one flat punch, seven punches and dies, one punch adapter bushing, one edge-depth guide, five fastener anvils and a storage case. The metric kit installs nut sizes M2 to M5, while the unified kit installs nut sizes #2-56 to #10-32.
Features and Benefits
As designed, the system interfaces with the die and the press with surprising ease. Through the use of a multi pin twist lock connector it is virtually plug and play. All that is needed to operate the system is a standard 110V (230V for Europe) receptacle and shop air.
Other advantages are that the standard tooling is in press removable and can handle complex work pieces reaching into areas generally considered inaccessible. Additionally, if required special tooling can be engineered to fit your specific application. The complete in-die fastener installation system consists of the die tooling, fastener-feeding system module, the die-sensing module, and the support needed to make every project a success.
Features and Benefits
Haeger® 824 OneTouch-5e
The 824 OT-5e is fully hydraulic, 8 ton of force, and 24" throat depth. The OT-5e is best suited for high volume parts with flanges or boxes under 3" and fasteners up to 0616 ( M10 ) in mild steel and 0516 ( M6 ) in stainless. The 824 OT-5e has a 4 station upper and lower auto tool changer and four auto feed bowls where you can insert 4 fasteners automatically allowing you to get the most benefit of single part handling. Single Part Handling allows you to increase your process flow by inserting four different fasteners all with their own pressure settings and only handle the part once. This feature eliminates the bottle neck. This machine also has full quality control with fastener length, fastener detection, insertion mapping, and program storage. Our InsertionLogic software has a built in wizard to quickly guide you through setting up a program based on the fasteners selected and automatically sets force, dwell, and eject time, bowl vibration and all other settings needed. The OT-5e is used for high volume flat parts with flanges under 3".Features and Benefits:
- 4 Station Automatic Upper and Lower Tool Changer
- Fast and Easy Tool Setup on 4 Modular Autofeed Systems
- Full Quality Control-Fastener Length and Fastener Detection
- Insertion Mapping and Program Storage
- No Alignment Quick Change Tooling
Haeger® 824 OneTouch-5e Lite
The 824 OT-5e lite is fully hydraulic, 8 ton of force, 24" throat depth, and is powered either by 208, 220, 380, or 480 three phase. The options available are hand crank, auto feed, and Laser Light. The OT-5e lite is best suited for mid to high volume parts with fasteners up to 0616 ( M10 ) in mild steel and 0516 ( M6 ) in stainless. This machine is also good for soft aluminum parts with the positive stop feature where force required is less than 1,000 lbs. The 824 OT-5e lite has a 4 station lower turret and two auto feed bowls where you can insert 2 fasteners automatically and two different fasteners manually allowing you to get the benefit of single part handling. Single Part Handling allows you to increase your process flow by inserting four different all with their own pressure settings and only handle the part once. This feature eliminates the bottle neck. Our InsertionLogic software has a built in wizard to quickly guide you through setting up a program based on the fasteners selected and automatically sets force, dwell, eject time, bowl vibration and all other settings needed.Features and Benefits:
- 4 Station Lower Turret
- 2 Auto Feed Bowls
- Dual Upper Tool Changer
- Full Quality Control- Fastener Length, Fastener Detection
- No Alignment Quick Change Tooling
- Insertion Mapping and Program Storage
- Positive Stop
- TPS, Tooling Protection System
- Single Part Handling
- Batch Counter
Haeger® 824 WindowTouch-5e
The 824 WT-5e is fully hydraulic, 8 ton of force, 24" throat depth, and is powered either by 208, 220, 380, or 480 three phase. The options available are hand crank, auto feed, and Laser Light. The 824 WT-5e is best suited for mid to high volume parts with fasteners up to 0616 ( M10 ) in mild steel and 0516 ( M6 ) in stainless. This machine is also good for soft aluminum parts with the positive stop feature where force required is less than 1,000 lbs. The 824 WT-5e has a 4 station lower turret where you can insert 1 fastener automatically and three different fasteners manually allowing you to get the benefit of single part handling. Single Part Handling allows you to increase your process flow by inserting four different all with their own pressure settings and only handle the part once. This feature eliminates the bottle neck. Our InsertionLogic software has a built in wizard to quickly guide you through setting up a program based on the fasteners selected and automatically sets force, dwell, eject time, bowl vibration and all other settings needed.Features and Benefits:
- 4 Station Lower Turret
- Auto Feed Bowl
- Full Quality Control- Fastener Length, Fastener Detection
- No Alignment Quick Change Tooling
- Insertion Mapping and Program Storage
- Positive Stop
- TPS, Tooling Protection System
- Single Part Handling
- Batch Counter
Haeger® 824 MSP5e
The 824 MSP5e is fully hydraulic, 8 ton of force, 24" throat depthand is powered either by 208, 220, 380, or 480 three phase. The options available are hand crank, auto feed, and Laser Light. The 824 MSP5e is best suited for mid to high volume parts with fasteners up to 0616 ( M10 ) in mild steel and 0516 ( M6 ) in stainless. This machine is also good for soft aluminum parts with the positive stop feature where force required is less than 1,000 lbs. The 824 MSP5e also has a 4 station lower turret where you can insert 1 fastener automatically and three different fasteners manually allowing you to get the benefit of single part handling. Single Part Handling allows you to increase your process flow by inserting four different all with their own pressure settings and only handle the part once. This feature eliminates the bottle neck.Features and Benefits:
- Positive Stop System
- Modular Auto feed System
- Batch Counter
- Built-in TPS Controls
- Tooling Rack
Haeger® 618 MSP5e
The 618 MSP5e is fully hydraulic, 6 ton of force, 18" throat depth and is powered either by 208, 220, 380, or 480 three phase. The options available are hand crank, auto feed, and Laser Light. The 618 MSP5e is best suited for mid to high volume parts with fasteners up to 0616 ( M8 ) in mild steel and 0516 ( M6 ) in stainless. This machine is also good for soft aluminum parts with the positive stop feature where force required is less than 800 lbs. The 618 MSP5e also has a 4 station lower turret where you can insert 1 fastener automatically and three different fasteners manually allowing you to get the benefit of single part handling. Single Part Handling allows you to increase your process flow by inserting four different all with their own pressure settings and only handle the part once. This feature eliminates the bottle neck.Features and Benefits:
- Optional Positive Stop System
- Modular Auto feed System
- Batch Counter
- Built-in TPS Controls
- Tooling Rack
PEMSERTER® Micro-Mate® Fastener Installation Hand Tool
The PEMSERTER® MICRO-MATE® hand tool is a versatile hand tool weighing only 1.25 kg / 2 3/4 lbs. that can develop a squeezing force of 1,134 kg / 2,500 lbs.The kit contains one hand tool, one flat punch, seven punches and dies, one punch adapter bushing, one edge-depth guide, five fastener anvils and a storage case. The metric kit installs nut sizes M2 to M5, while the unified kit installs nut sizes #2-56 to #10-32.
Features and Benefits
- Equipped with punches and dies to punch fastener mounting holes in metal sheets.
- Changes to a flat punch and recessed anvil to easily install metric or unified self-clinching nuts.
- Ideal for prototype shops or short production runs.
- One-year parts warranty.
PEMSERTER® In-Die Fastener Installation System
The PEMSERTER® in-die fastener installation system brings new dimensions to stamping capabilities. It incorporates the latest technologies to deliver the performance that is needed to compete in the highly competitive stamping industry. It eliminates the secondary operations typically required for fastener insertion, thus reducing overall labor costs, improving part quality and dramatically improving product through put.As designed, the system interfaces with the die and the press with surprising ease. Through the use of a multi pin twist lock connector it is virtually plug and play. All that is needed to operate the system is a standard 110V (230V for Europe) receptacle and shop air.
Other advantages are that the standard tooling is in press removable and can handle complex work pieces reaching into areas generally considered inaccessible. Additionally, if required special tooling can be engineered to fit your specific application. The complete in-die fastener installation system consists of the die tooling, fastener-feeding system module, the die-sensing module, and the support needed to make every project a success.
Features and Benefits
- Can be easily moved from press to press.
- In press removable tooling can be easily removed for maintenance.
- Easy interface with existing press controls.
- Touch screen operator interface.
- Self-diagnostics with extensive library of help screens.
